Facilitating Scale-up

Expertise and infrastructure in pilot scale for the transfomation of the chemical industry

Facilitating scale-up
© Fraunhofer Chemistry Alliance

The Fraunhofer Alliance Chemistry is a reliable partner of chemical industry for development and scale-up of new technologies for commercialization of new products and processes.


Being a partner for applied research and development, we can offer exclusive cooperation possibilities for increasing the technological readiness level and scale-up of chemical processes. We not only provide modern infrastructure and equipment, but we also offer complementing competencies, starting from technical realization and operation up to process safety, regulatory affairs and questions of sustainability and process economy.
Cooperation with Fraunhofer also serves to reduce development risks via Fraunhofer taking over larger research tasks, even up to realization of prototypes. 

Get to know our plants

Scaling of novel processes in the fields of chemistry and biotechnology at Fraunhofer CBP

With its modular reactor and plant technology at the Leuna site, the Fraunhofer IGB/CBP has a unique interface to the industrial application of biotechnological and chemical processes. This enables us to map complete process chains - from raw material preparation and various material conversion processes through to product separation and purification - and to optimise processes on behalf of customers. This currently includes the areas of lignocellulose biorefinery, oilseed biorefinery, fermentation, chemical conversion and material separation and purification. Watch the video to see our plant equipment for yourself.

Fraunhofer Polymer Pilot Plant Center
© Fraunhofer PAZ

The Fraunhofer Polymer Pilot Plant Center has flexible polymerizations pilot plants and modern laboratories. With this and our extensive knowledge in the field, we support our clients as competent partners in the development and scale-up of new polymer products and polymerization processes. We can generate product samples up to the tons scale. Depending on the project focus, our work may also start with recipe- and product development in our well-equipped laboratories. 

We support our customers from industry with realization and scale-up of their chemical processes with a broad variety of service offering in the following areas:

Process design and dimensioning

  • Miniplant-processes and -setups
  • Catalyst test-facilities
  • Process analytics and -diagnostics
  • Transfer of batch- to continuous processes
  • Microprocess technologies
  • Design-, construction- and realization of reactors and modules
  • Modular process concepts
  • Process safety concepts

Facilities

  • Pilot plants (e.g. power-to-X processes, bio-refineries, production-on-demand-processes, chemical recycling processes)
  • Chemical and biotechnological processes up to 10 m³ reactor volume
  • Polymer synthesis up to the tons scale
  • Continuous production processes
  • Chemical storages
  • Application testing facilities 

Demonstration of
industrial processes 

  • Operation and Simulation
  • Generation of product samples up to the tons scale
  • Generation of process data
  • Transformation of raw material basis

     

Optimization and Digitalization

  • Modeling, Simulation and Optimization in different scales
  • Process control and -optimization
  • Process automation
  • (Interactive) decision making support
  • Digital twins 

Safety and regulative affairs

  • Safety concepts and support for administrative permissions
  • Studies for environmental impact
  • Thermal safety and explosion prevention and protection
  • Regulatory GLP studies (e.g. REACH) 

 

Economy and Ecology 

  • Techno-economic process evaluation, system-analysis
  • Life Cycle Assessment
  • Business models